How Are Invisalign Aligners Made?
The Invisalign production process involves a simple dental impression to create a custom-made aligner. The patented dental innovation involves advanced orthodontic technology and precision to help improve your smile.
In April 2025, Align Technology, the clear aligner manufacturing company behind Invisalign, celebrated its 20 millionth Invisalign patient. This revolutionary treatment offers a modern alternative to traditional braces.
If you've ever wondered how are Invisalign aligners made, understanding this process can help demystify available orthodontic treatments. Learn more about how aligner customization makes it easier for you to enhance your dental health in Tustin, CA, below.
How Are Invisalign Aligners Made?
Answering the question "How are Invisalign aligners made?" is a multifaceted topic. It's not a one-size-fits-all approach.
For starters, each aligner customization begins with a comprehensive consultation at a qualified dental office. During this appointment, your dentist will assess the current state of your teeth and discuss your goals for treatment.
The consultation typically involves a detailed dental examination, including:
- X-rays
- 3D scans of your teeth
- Bite analysis
- Oral health assessments
- Gum and tooth spacing measurement
This allows the dentist to create a digital treatment plan tailored to your specific needs. Once these steps are complete, the data is sent to Invisalign's state-of-the-art facility, where the real magic begins.
What Is the Invisalign Production Process?
At the production facility, your impressions are turned into a 3D digital model of your teeth. This orthodontic technology allows for precise adjustments and aligner design.
A digital treatment plan is precisely mapped out. It details the movements of your teeth throughout the treatment process.
Each aligner is custom-made based on this model. Doing so ensures a snug fit that will apply gentle pressure to shift your teeth gradually.
The aligners are crafted using a patented thermoplastic material called SmartTrack. This material is specifically designed to provide the right balance of flexibility and force.
Is Invisalign Safe and High Quality?
Invisalign takes pride in maintaining high standards for quality and precision. Every set of aligners undergoes rigorous testing to ensure they meet set specifications.
Your unique aligner customization includes evaluations of both the fit and the design effectiveness. Only after passing these tests are the aligners prepared for shipping.
Once they arrive at your dentist's office, you will have a fitting appointment where the dentist will ensure everything is in order before starting your treatment journey to a
perfect smile.
Why Should I Choose Invisalign?
Choosing Invisalign aligners for your orthodontic treatment comes with numerous benefits that make it a top choice for many individuals seeking effective orthodontic solutions, including:
- Discreet appearance
- Comfortable fit
- Removable for cleaning and maintenance
- No wires or brackets
- Fewer dental visits
However, you will need to wear your Invisalign aligners for
20-22 hours per day (Iowa College of Dentistry and Dental Clinics). This strict protocol of treatment facilitates effective tooth movement slowly over time.
Start Your Path to a Perfect Smile at Marta Rudat DDS in Tustin, CA, Today
Understanding the question "How are Invisalign aligners made?" can empower you to make the best-informed decision about your orthodontic care.
Marta Rudat DDS, located in Tustin, CA, offers cosmetic and family dental services. Dr. Rudat has years of experience in providing personalized orthodontic care. Let us help make your smile dreams a reality.
Contact Marta Rudat, DDS, today to schedule your appointment with us.














